Chicken Bouillon Production Line

• Customization: Available
• Certification: GMP, ISO
• After-sales Service: Life Long Time
• Model NO.: 1. ZGH-350
• Warranty: Life Long Time
• Transport Package: Standard Export Packing
• Specification: 1290*1200*1900 mm
• Trademark: Korican
• Origin: China
• HS Code: 8438800000
• Production Capacity: 100 Set Per Year
• Package Size: 500.00cm * 150.00cm * 180.00cm
• Package Gross Weight: 1500.000kg

Product Description

Chicken Bouillon Production Line 

1.ZGH-350 High Speed Mixing Machine

1)equipment overview:

1. This machine is mainly composed of push mixing blades, high-speed crushed material blades, cylinder, transmission box, motor and other parts.
2. The mixing blade is the main blade, which is decelerated by the reducer through the transmission of the motor through the V-belt to obtain a certain speed.
3. The mixing blade is mainly based on mixing. It sends the material to the crushed slurry. Under the high-speed rotation of the crushed slurry, the material can obtain the ideal mixing effect in a short time.
4. The discharging is manual discharging, the discharging speed is fast, and the cleaning is convenient.
5. The contact parts and outsourcing of this machine are made of SUS304 stainless steel, so there will be no volatilization, deterioration and loss of materials during the mixing process.
6. The controller adopts timing control, and the mixing time can be determined according to the nature of the material.

2)Parameter:

Installed power	11.5Kw
Production capacity	100-150kg/batch
Mixing time	3-5min
Work characteristics	Batch type

3)configuration list:

No.	Name	Material	Specification	Remark
1	Frame base	Carbon steel	Angle steel, channel steel	Frame welding aging treatment
2	Transmission case	Casting iron		The main bearing box guarantees the spindle rotation
3	Upper cover	SU5304	Thickness:2mm	Half frame can be opened
4	Rack outsourcing	SUS304	Thickness:1.2mm	Brushed stainless steel surface
5	Simplified support	SUS304	2 pcs	Shear and Fold Welded Parts
6	Stirring blade	SUS304	3 pcs	Water cutting, sanding and forming, surface polishing
7	High-speed crushed pulp blade	SUS304	1 pair	Wire cutting, grinding and forming, surface polishing
8	Reducer	Carbon steel	Chinese brand
9	Stirring motor		Level 4,15kW
10	Crush Motor		Level 4,2.2Kw
11	Electrical appliances			Chint, Zhejiang

2.Screw Material Feeding

This machine is a supporting auxiliary machine required for plastic processing. It can automatically transport powder or granular materials directly into the hopper. It is a special equipment for adjusting the mixer. The contact materials are made of stainless steel, and the raw materials are completely free from pollution during the transportation process. Bringing in any foreign matter can realize fully enclosed automation in the production process. It is easy to install and can be moved. If multiple mixers use the same material, only one feeder can feed multiple feeders at the same time. , To avoid the trouble of manual feeding.

Model	Unit	ZD-600	ZD-1000	ZD-2000	ZD-3000
Feeder power	KW	0.75	1.1	1.5	1.5
Pushing motor power	KW	0.75	0.75	0.75	0.75
Feeding pipe diameter	MM	76	102	120	140
Feeding height	M	Customized as required
Feeding amount	KG/H	600	1000	2000	3000
Tank capacity	KG	80	150	200	250
Material box size	CM	65X65X80	100X75X80	120X80X80	160X80X80
weight	KG	80	150	200	300

3.Cube pressing machine

1.Operating conditions of tablet press

1.1 working environment:
Comply with the relevant requirements of GMP regulations
1.2 material pressing requirement
1.2.1granule requirement
·  Particle size range: 14~60 mesh, with good compressibility and fluidity;
· Synthetic starch tablets: uniform particles, non-moist, and the proportion of fine powder (above 60 mesh) in the particles does not exceed one-third;
· Chinese medicine granules: The whole extract, semi-extract and raw powder granules must not be wet and have a certain degree of fluidity.
1.2.2 dry powder
      · It is suitable for direct compression of the powder, and the compressed powder should not have certain compressibility and fluidity.
1.3  tablet shape:
It can press ordinary wafers, large-shaped pieces, special-shaped pieces, special-shaped pieces, single and double-sided lettering pieces, etc..
1.4  power requirements
380V,50Hz,3-phase,5-wire, N wire and PE wire can not interfere with each other
2,technical parameter
GZP500 series double outlet tablet press(GZP500-23D)

model                   parameter	GZP500-23D
Punch head	23
Punch diameter	42
Diameter of middle mold	56
Max production capacity (pcs/hour)	82800
rpm	0-30
Max main pressure	100KN
Max pre pressure	40KN
Max filling depth	32mm
Max tablet diameter	35
Max irregular tablet length	40
Punch length	135
Working noise	≤70dB
Total power	11KW/380V,50Hz,3-phase,5-wire
Equipment dimensions	1290*1200*1900 mm
Net weight	3500kg
Remark	Max production capacity means when producing round tablet and with the minimum diameter, and when the RPM is highest. The production capacity is different for different tablets.

3.Main components material for GZP500 series automatic tablet press

No.	Component name	Material	precision
1	Upper and lower punch plate	QT500-7	The end surface beat of the middle punch ≤0.05mm.
2	Upper and lower punch die	6CrW2Si
3	Middle punch	Cr12MoV
4	Upper guide rail plate	GCr15SiMn	Curve surface roughness Ra≥1.6
5	Lower punch up rail	GCr15SiMn	Curve surface roughness Ra≥1.6
6	Lower punch down rail	GCr15SiMn	Curve surface roughness Ra≥1.6
7	Upper and lower pre-pressing wheels	GCr15SiMn	6-class precision
8	Upper and lower main pressure roller	GCr15SiMn	6-class precision
9	Pinch shaft	GCr15SiMn	6-class precision
10	Spindle	40Cr	6-class precision
11	Worm gear reducer	225-40	Double enveloped high precision reducer
12	Main drive worm gear	Tin bronze10-1	6-class precision
13	Feeding impeller	1Cr18Ni9Ti	Curve surface roughness Ra≥1.6
14	Feeding chassis	1Cr18Ni9Ti	Curve surface roughness Ra≥1.6
15	Impeller I	1Cr18Ni9Ti	Curve surface roughness Ra≥1.6
16	Barrel	1Cr18Ni9Ti	Curve surface roughness Ra≥1.6
17	Outlet	1Cr18Ni9Ti	Curve surface roughness Ra≥1.6

 

4.Main electric configuration list

Frequency converter	P/N 132F0028	Danfoss Denmark
breaker	DZ47-40	Schneider
Contactor	3BT43-22-0X	Siemens
Contactor	3BT43-22-0X	Siemens
Fuse	RT28N-32X	Schneider
Intermediate relay	HHC68B-DC24V	Xinling
thermal relay	JR36-20	Schneider
Switching power supply	MS-50-24	Meanwell
emergency button	NP4-112S	Schneider
Key switch	LAY711Y/2	Delixi
Indicator light	AD16-22DS	Yijia
Button	YJ139-LA38	Yijia
Cooling fan	SF11025AT	SUMOM
Proximity switch	LJ12A3-4-8	Hugong
counter	JS48-6W	Yanzhao
Aviation socket	SF-115/SF-114	Shangfeng Electric

5. Machine layout drawing

4.ZDS-250 packaging machine

 The machine is suitable for the folding and packaging of various rectangular or square single-particle items. The machine is widely used for the packaging of small particles such as seasonings, candy, chicken essence, food, medicine, health care products, etc. The packaging machine adopts arc surface The degree cam mechanism has high indexing accuracy, stable operation and low noise. The running speed of the main motor of the transmission system can be adjusted at will through the frequency converter. The machine also has a packaging paper color mark automatic alignment device, automatic stop function without paper, automatic stop paper without materials, reducing paper waste, and users can use packaging paper with various patterns. According to product requirements, it can be packaged in single and double layers of paper. Suitable for packaging rectangular or square shaped products such as folded candy cubes and chicken essence cubes.

Model	ZDS-250
Production capacity	150-220 cubes /min(stepless frequency convertor)
Product shape	rectangle,square
Product specification	rectangle:32mm×24mm×9mm(LxWxH)10grams, 5grams, 4grams
Packaging material	Wax paper, aluminum film paper, art paper, glutinous rice paper
Total power	1.5KW
Dimensions	1800mm×1250mm×1600mm
Machine weight	800KG

 

Electric configuration list
Name	Brand	Origin	Qty
Frequency converter	Delta	Taiwan	1
Stepper motor	Dechang	China	1
driver	Dechang	China	1
solid state relay	Tianhao	China	2
photoelectric sensor	SICK	Germany	1
Proximity switch	Omron	Japan	2
PLC	Omron	Japan	1
Temperature regulator	Yaoyi	China	2
Microcomputer controller	Tianqi	China	1
Contactor	Schneider	Germany	2
Micro motor	Haizhou	China	1
switch	Mingwei	China	1
air switch	Schneider	Germany	4

5.TQS900 Production line
Parameters

Model	TQS900
Length	19.5M
Flow	1500grains/min
Main motor power	3kw
weight	900kg

TQS900 production line photos
The material blocks produced by the tablet press are automatically distributed to multiple packaging machines through the conveyor belt, reducing the probability of damage and contamination of the material blocks, and realizing fully automated production from tablet pressing to packaging.
 

Electric configuration list
Name	Brand	Nation	Qty
Frequency converter	Delta	Taiwan	1
Photoelectric switch	Omron	Japan	6
PLC	Omron	Japan	1
Computer screen	Kunlun	China	1
Contactor	Schneider	Germany	4
Motor	Ningbo Dongli	China	13
switch	Ming Wei	China	1
Gas switch	Schneider	Germany	22
cylinder	AirTAC	China	6