BGB-75FD Tablet Coating Machine with Coating Pan Interchangeable

• Customization: Available
• Automation Level: Fully Automatic
• Capacity: Maximum 75kgs/Batch
• Model NO.: BGB-75FD
• Certification: CE Certified, GMP Compliant, ISO Certified
• Tablet Shape: Oval, Rectangular, Round, Square
• Warranty: 12 Month
• Transport Package: Standard Export Packing
• Specification: 1600kgs
• Trademark: Korican Machinery
• Origin: China
• HS Code: 8438800000
• Production Capacity: 100 Set Per Year
• Package Size: 180.00cm * 120.00cm * 210.00cm
• Package Gross Weight: 500.000kg

Product Description

The high-efficiency coating machine BGB type is a special equipment for film coating of Chinese and Western medicine tablets. The equipment is manufactured in accordance with the "GMP" requirements of the pharmaceutical industry; its entire shell, coating drum (coating pot), hot air blower, spraying device and all parts in contact with drugs are made of stainless steel. The entire process operation is controlled by a microprocessor programmable system and can also be controlled manually. The control system has a variety of application programs and operating status options, and the drum speed, negative pressure in the coating machine pot, and the air volume and air temperature are automatically controlled. The control parameters are fully displayed and have the function of recording and printing the working status. Allcoating operations are carried out in a closed state, without dust flying and spraying liquid splashing. It is a new type of coating equipment that is high-quality, efficient, reliable, clean, energy-saving, easy to operate and meets SOP operations.

The complete set of equipment is mainly composed of the main machine, air heating and filtration system, hot air flow control system, temperature control system, coating dressing (coating liquid) conveying and spraying atomization system, dust removal and exhaust system, coating drum space negative pressure control system, electric drive and control system, compressed air distribution station and WIP automatic cleaning system
 

• Single layer 304 stainless steel air duct
• The air duct is connected by flange

Equipped with a Pitot tube for wind speed detection

• Use low-pressure fan, fan frequency conversion control

The motor and fan are explosion-proof

• Primary filter G4, medium filter F8

The pressure difference between primary and medium efficiency filters is displayed on site
nlet air temperature control: After the inlet air temperature signal is input into the PLC and compared with the set value (80°C), the heat exchanger is automatically controlled to achieve the control of the coating temperature value.

• Copper tube aluminum fin steam heater, high conduction efficiency
• Inlet air temperature PID control, domestic proportional valve adjustment, temperature control accuracy ± 5 ºC

The pressure regulating valve and safety valve of the steam pipeline shall be configured by the purchaser.
 

• Installed behind the heater
• H13 high temperature resistant high efficiency filter, temperature resistant to 250ºC, quick installation structure
• DOP detection port
• Local display of pressure difference
• Airbag seal : 0.25MPa
• Equipped with window, silicone seal
• Spray gun air and liquid pipeline
• The upper box is equipped with a TP700 touch screen, air velocity and pressure differential gauge inside the pot.
• The lower box is equipped with an emergency stop button and a spray gun gas circuit control panel (including a pressure regulating valve, a pressure gauge and a spare interface)
• Main machine inlet and outlet diameter ¢1 02 mm
• nstallation method: The roller transmission flange pin cooperates with the slot on the transmission main shaft flange for transmission, and the front end of the roller frame is positioned and pressed with the frame by bolts to ensure the positioning of
• the roller frame
• Drum (including guide plate), reverse discharge
• One roller and one trolley, the trolley can be adjusted up and down ±3 cm
• Equipped with explosion-proof sight light
• Inlet and outlet air temperature probe
• Rear: control line junction box, compressed air distribution assembly, rotating chain, drain valve, etc.
• Bottom: Motor, fan
• For film coating, the needle aperture is ¢ 1.0 or ¢ 1.2 mm.
• Two-way control: The spray gun is divided into two ways to control the gun, and the atomization pressure is adjustable in two ways (three-way control is available for special requirements)
• Self-cleaning gun function: adopts needle-type plunger design, which has the following features: when blockage occurs during operation, just turn off the air pressure, the spray needle moves to the head of the spray gun under the action of the tail spring, and the needle enters the nozzle to remove the blockage, effectively solving the problem of spray gun dripping and blockage; the 
• system can set the gun cleaning time interval, and it only takes a few seconds to complete the gun cleaning action.
• The nozzle is 360 degrees adjustable : the elliptical atomizing surface can be rotated 360 degrees according to the amount of feed.
• Anti-drip phenomenon : 0.3MPa air pressure is required to open the gun. When opening the gun, open the air first and then the dressing. When closing the gun, close the dressing first and then the air.
• The adjustment bolt at the tail of the spray gun can fine-tune the spraying amount:
• It has two national patents: ZL96206288.X and ZL96206289.8.
• The spray needle is made of 316L stainless steel, the gun body is made of 316L stainless steel, and the nozzle and nozzle sleeve are made of titanium alloy to meet GMP requirements
• 

• Explosion-proof peristaltic pump RD-120 B
• Material 304 stainless steel
• Structural composition: driving mechanism, pump head, pump wall, infusion hose and casing.
• The infusion hose adopts Φ13 and Φ16 standard special silicone rubber tube, which meets the quality standards of food and medicine and can be sterilized by high-pressure steam;
• Equipped with speed adjustment handle: stepless speed regulation, countless displays
• Single layer 304 stainless steel
• Pneumatic stirring
• Effective volume 60L
• Power supply voltage: three-phase five-wire: 380V
• It is mounted on 4 rollers, so it is flexible to move, and is designed with internal peristaltic pump fixing bolts, so it can be assembled with the peristaltic pump as a whole, which is easy to use.
• 

• Explosion-proof fans and motors IP55, F-class insulation, energy efficiency level not less than level 3

• The frequency converter adjusts the speed of the fan motor to control the negative pressure inside the drum ;
• The standard adopts vibration filter bag dust collector, anti-static material, removable and cleanable;
• Filter differential pressure instrument on-site display
• The bottom of the box is equipped with a dust drawer for material collection
• 

• It consists of an operation interface, an electric control cabinet, and the box is made of plastic spraying
• Operation terminal with Siemens TP700 touch screen (installed on the host surface)
• The electric control cabinet is equipped with Siemens PLC S7-200smart series program controller, air switch, relay, contactor, Danfoss inverter and other necessary control appliances and all wiring
• Standard dot matrix printer

Electric control cabinet protection level IP54

• PLC program control, manual and automatic control program
• I/O control detection
• Recipe setting, process parameter modification, recipe and process parameter storage
• Automatic fault diagnosis system: alarm for abnormal conditions such as overload and motor during operation, and related linkage protection
• Control parameters have printing function
• Abnormal air inlet temperature
• Warning: Inlet air temperature is too low!
• Warning: Inlet air temperature too high!
• Warning: Exhaust air temperature too low!
• Warning: Exhaust air temperature too high!
• Warning: The spray gun is not turned on and the metering pump works continuously for more than 20 seconds!
• Before turning on the heating, please turn on the hot air first!
• Before opening the spray gun, please turn on the host first!
• Exhaust inverter failure
• Abnormal exhaust air temperature
• Hot air inverter failure
• The hot air temperature is abnormal, please check the sensor and module
• No compressed air, please check
• The vibration motor is overcurrent. Please check the vibration motor.
• 

• Manually wipe the outer surface of the main and auxiliary machines
• WIP online cleaning system: The top air inlet and exhaust of the main engine box are equipped with multiple fixed cleaning balls, and the drum is equipped with a rotating cleaning ball;
• Add automatic control pneumatic butterfly valves to the air inlet and exhaust pipes connected to the main engine;
• Bypass valve for exhaust cabinet
• The cleaning system has the function of recycling cleaning media. Cleaning media inlet: detergent adding hopper and other three media inlets.

• The control valves and infusion pumps of each inlet and outlet water (liquid) pipeline device are controlled by PLC and automatically cleaned according to the set program. PLC can store multiple different cleaning programs for use in different situations.
• The drum is equipped with a 360° rotating cleaning ball for in-situ cleaning
• There are 5 cleaning balls on the top of the outer drum box.

An independent cleaning liquid booster

• distribution station is configured to ensure that the cleaning liquid pressure ejected from each spray head reaches 0.4Mpa, effectively flushing the coating machine. The booster pump is a residual liquid self-draining type
• Under the control of PLC, the residual water in each sprinkler head is flushed out by compressed air.
• Under the control of PLC, the fully automatic drying process is realized

The spray gun, connecting pipes, air inlet and exhaust hoppers inside the drum are disassembled, moved and cleaned

The supplier shall provide the connecting duct between the main and auxiliary machines to 500mm from the ceiling. If the total length of the duct exceeds 10 meters according to the layout drawing, the price of the excess part shall be calculated separately.
Main technical parameter
 

project	unit	Technical Parameters
Effective volume range of coating drum	L	Two drums: 40L drum : 20~40;   75L cylinder : 35~75
Coating capacity range	kg/batch	20~75 Tablets Bulk density is 1kg/ ^dm3
Discharging method		Equipped with special discharging device
Coating guide plate		4 -piece removable
Coating Application		Suitable for water-soluble film coating, sustained-release and controlled-release coating, etc.
Coating drum speed	rpm	4-21
Operating temperature	°C	Normal temperature ~80
Heating medium (steam)	MPa	Steam pressure 0.3~0.5
Steam consumption	kg/h	80
monitor rate	kW	1.1
Hot air cabinet power	kW	1.1
Fume cabinet power	kW	3.37
Peristaltic pump power	kW	0.18
Cleaning pump power	kW	3.0
Compressed air pressure	MPa	0.4~0.6
Compressed air consumption	m3 ^/min	0.8
Cleaning water consumption	L/min	100
Power Specifications		AC380V 50Hz 3P 5W
Material		The material contacting the material is SUS304 stainless steel
Surface treatment		Mirror polished surface in contact with product Ra ≤ 0.4 µm; other surfaces sandblasted
noise	dB(A)	The whole machine running noise is less than 75.
Host weight	kg	Approx. 700
Host size LxDxH	m	1.25x1.1x1.92
working environment	temperature	Air temperature of working environment: 5 ºC ~40 ºC
	humidity	The relative humidity should not exceed 90% at a maximum temperature of 35 °C
	altitude	The altitude should not exceed 2000 meters and the relative air pressure should not be less than 79.5KPa
Installation Requirements		The site should be equipped with power supply, purified and dried compressed air source and other supporting projects

Main Parts and Components(For reference)
 

No.	Name	Specification	Manufacturer	Power	Remark
1. Electric cabinet
1	Total Air Switch	EZD100E+Handle	SCHNEIDER
2	PLC Air Switch	IC65N	SCHNEIDER
3	Vibration contactor	LC1D09	SCHNEIDER
4	Cleaning contactor	LC1D12	SCHNEIDER
5	Heat relay	LR-D14C	SCHNEIDER
6	PLC Module	EM DR08	SIEMENS
7		EM AR02/EM AE04/EM AE08
8		EM AQ02/EM AQ04
9	CPU	CPU SR60	SIEMENS
10	CPU Power module	BA01	SIEMENS
11	Switch Power supply	PM 207	SIEMENS
12	Intermediate relay	DRM270/DRM570	WEIDMNLLER
13	Filter	FT110-6	CHINA
14	Hot air Inverter V	FC51	Danfoss	2.2kw
15	Main machine Inverter V	FC51		1.5kw
16	Exhaust Inverter V	FC51		5.5kw
17	Control Transformer	BK-500	CHINA
18	Printer	HL2560N	Brother
19	Solid-State Relay	ESR-100DA	FOTEK
2.Main machine
1	Motor	YB3-112M-6  2.2kW	CHINA	2.2 kw
	Speed Reduce	XWBD3-5-29	CHINA
2	Explosion-proof junction box	BHD-51	CHINA
3	Explosion-proof lamp	BAK51	CHINA
4	Pressure differential gauge	2300-1Kpa	DWYER
5	Anemometer	2001AV
6	Touch Screen	TP700	SIEMENS		Colorful
7	Temperature Sensor	WZPK230	CHINA
8	Spray Gun	PQ	CHINA
9	Plate pressure reduce valve+ gauge	LR-1/4-D-O FMA-50-10-1/4	FESTO
10	Solendid valve	3V210-08-NC	AIRTAC
11	Pressure switch	PEV-W-KL-LED-GH	FESTO
12	Emergency stop button	ZB2-BE102C	SCHNEIDER
3.Air handling unit RGL3200
1	Centrifuge fan of Hot air heater	B4-72 4.5A	CHINA
	Motor	YB3-90S-4  1.1KW	CHINA	1.1kw
2	Explosion-proof junction box	BHD-51	CHINA
3	Primary filter	1020*520*46 mm G4	CHINA
4	Intermediate efficiency pocket filter	484*484*300mm  F8	CHINA
5	High efficiency filter	484×484×220mm H13 Temperature-resistance	CHINA
6	Heat exchanger	6R-13T-500  DN25	CHINA
7	Pitot tube	160-8     T16V	WDYER
8	DOP check valve	KKA3S-02M/KKA3P-01F-1	SMC
4. Exhaust handling unit CP3000
1	Centrifuge fan of exhaust blower	B4-72-4A	CHINA
	Motor	YB3-132S1-2  5.5kw	CHINA	5.5 kw
2	Ash-off motor	YBSC71-2-4  0.37KW	CHINA	0.37kw
3	Explosion-proof junction box	BHD-51	CHINA
4	Bag filter	720×720×17	CHINA
5.Solution Tank DJ-60
1	Bearings	YY-SS6205-2Z	CHINA
2	Pneumatic motor	2AM-NCC-16	USA GAST
3	Oil mist	AL2000-02	CHINA
6.Peristaltic pump RD-120B
1	Pump head tube	Φ14.4×φ9.6×340	WATSON
2	Motor	MBW02 -0.18-C5	CHINA
7.WIP System WIP150
1	Vertical multistage pump	CDLF8-12	CHINA	4 kw
		Y2-112M-2
2	Pneumatic ball valve	Q681FΦ40	CHINA
3		Q681FΦ15
4	Pneumatic enforcement valve	TBN-083-SR
5	Rotating spray ball	Φ50.8	CHINA
6	Cleaning door	M150	CHINA