KY-Z Full Automatic Suppository Filling and Sealing Machine

• Customization: Available
• Automation Grade: Automatic
• Warranty: 1 Year
• Model NO.: KY-Z
• Type: Preparation Machinery
• Precision: Precision
• Certification: CE, GMP, ISO, GMP, ISO
• Voltage: 380V
• Computerized: Computerized
• Customized: Customized
• Condition: New
• Finished Dosage Form: Suppository
• After-Sales Service: Life Long Time
• Dose Per Unit: 0.5-5ml
• Deviation: <±2%
• Suppository Shape: Bullet, Torpedo, Duck-Mouth Ect, .
• Adapting Base Material: EMI-Synthesis Fatty Acid Lipo-Glycerol
• Volume of Storing Vessel: 50L
• Air Pressure: 0.6MPa
• Transport Package: Standard Export Packing
• Specification: CE, GMP
• Trademark: KORICAN MACHINERY
• Origin: China
• HS Code: 8438800000
• Package Size: 320.00cm * 300.00cm * 200.00cm
• Package Gross Weight: 2000.000kg

Product Description

               
     KY-Z Full Automatic Suppository Filling and Sealing Machine 




Samples of suppository products: 




The advantage:
 
1. PLC checking function: through PLC online checking function to self-checking      and alarm for running stoppage, and show the reason of stoppage in order that the operator remedy it in time.

2.  Filling part within free static electricity system.

3.  Agitation vat speed adjustment system

4.  Cooling speed adjustment system

5.  Cutting gains speed adjustment system

 Notice: end product grains can be set 4/5/6/7gains.
 The machine can produce PVC/PE products. 

6.  HY-Z is linear type, HY-U is U-type.
     HY-Z is with one more cooling system, it can get better cooling effect.
     Especially very suitable for the material which is difficult for cooling. 


Working Principle:


1, Thermoforming:
The PVC/PE film into the forming area after preheating mold -- > forming mold blowing mold -- >blow film forming.
triangle knife cutting process and dotted line.
 
2, Filling:
6 filling heads, forming suppository for one-time embedded type filling, filling accuracy + / - 2%, material barrel has electric heating insulation system, with stirring motor at the top to make the drug in a uniform state, material barrel pump into the drugs by the high precision of filling head, filling a residual drugs through the other end of the cycle to the raw material filling barrel again next time.
 
3, Cooling:
Drugs into the cooling racks after the whole filled, external cooling box is equipped with water chiller, cooling air through the cooling box of four condenser suppository of cooling rack to cool.
sealing and part code:
 
4. Sealing and Cutting:
After cooling of the solid suppository into the sealing area: preheating mold -- -- > the sealing mould -- - > code mold. And then to shear a set of finished product for 5 and 6 grain (be) according to customer's requirements.
 

Equipment advantages:
 
Detection function:
 
1. The PLC of run through PLC on-line monitoring function can breakdown self check alarm and show the cause of the problem simultaneously convenient operator timely troubleshooting
 
2. The filling part is equipped with electrostatic removal system
Note: by filling part molding shell before because drugs in filling, if do not contain the equipment when in close to the plug shell top part can be in under the action of electrostatic force along the shell wall climb a small piece of which could reach the plug sealing parts, thus will affect the back of the sealing quality.
 
3. The mixing barrel of speed regulating system
Note: due to different drug matrix consistency may be fixed mixing effect cannot make drugs before filling mix so as to affect the drug content in finished product suppository.
 
4. Cooling speed regulating system
Note: due to the different ingredient may need different cooling rate; Low cooling speed is too slow will led to the decrease of the efficiency of the whole machine; When the cooling rate is too high may lead to drug failure due to sudden temperature drop so cooling speed can be adjusted.
 
5. Adjustable shearing grain number system
Note: according to customer requirements can be easily set finished product grain number such as 4/5/6/7. This machine can produce.


Technical parameters:  
 

Production capacity	8000-12000 pieces/hour
Dose per unit	0.5-5ml
Deviation	<±2%
Suppository shape	Bullet, torpedo, duck-mouth ect,.
Adapting base material	Emi-synthesis fatty acid  lipo-glycerol, glycerol gelatin, carbowax
Volume of storing vessel	50L
Air pressure	0.6Mpa
Air consumption	1.5m^3
Water consumption	50kg per circle
voltage	3PH380V
Total power	7.5KW
contour dimension	3200mm×3000mm×2300mm
Total weight	2000kg